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4 Flutes Ball Nose End Mill

4 Flutes Ball Nose End Mill

Spotlight Exhibits Description The durable alloy construction and circular tip of this 4 Flutes Ball Nose End Mill make it ideal for milling and engraving various metals. It excels in machining curved details, milling circular grooves and inclined planes, and achieving smooth finish on 2D/3D...

Product Introduction

Spotlight Exhibits

 

The durable alloy construction and circular tip of this 4 Flutes Ball Nose End Mill make it ideal for milling and engraving various metals. It excels in machining curved details, milling circular grooves and inclined planes, and achieving smooth finish on 2D/3D dimensions. While it has a small groove volume, it compensates with the most common number of grooves and a faster feed speed compared to general milling cutters. However, it does have a drawback: its grooves can cause chip congestion, which may hinder its performance in grooving operations. Whether you're in metal processing, mold manufacturing, or any other field, this tool's unique design and excellent performance will help you achieve outstanding processing results.

 

Features

The stability and wear resistance of this 4 Flutes Ball Nose End Mill are effectively maintained during high-speed cutting due to its exceptional material, cemented carbide. This high-quality material ensures optimal performance and durability throughout the cutting process.

 

The wear resistance and corrosion resistance of the milling cutter are significantly enhanced by its surface coating. This coating also contributes to a longer service life of the tool, allowing it to maintain outstanding performance across different machining conditions.

 

There are multiple options available in terms of sizes and hardness for the tool. This allows you to select the most suitable specifications based on the specific materials and tasks involved in the processing. Meeting different processing needs is made possible by offering a variety of choices. Make sure to consider the different processing materials and tasks involved when picking the appropriate tool specifications.

 

At our factory, we take the quality of our milling cutters very seriously. Each and every cutter must undergo a strict quality inspection to ensure that it meets our high standards of performance and quality. Only after passing this 100% inspection process can a cutter be deemed ready for shipment. Our dedication to quality means you can trust that every cutter you receive from us will be of the highest standard.

 

Application

  • With its exceptional performance in metal processing, the 4 Flutes Ball Nose End Mill proves to be a remarkable tool. Crafted from cemented carbide material and featuring a ball head design, it excels in tasks like milling, contour machining, and surface milling. This end mill ensures high precision and efficiency, making it ideal for achieving precise and efficient machining results.

  • When it comes to mold manufacturing, the process allows for intricate contour processing that guarantees accurate and high-quality mold production. The complexity of mold design can be achieved with ease during manufacturing, resulting in an excellent end product.

  • In the aerospace industry, the manufacturing of parts demands a meticulous approach to achieve unparalleled precision. To cater to the demands of high precision and superior quality machining, the aerospace field leverages the ingenuity behind the design of cemented carbide materials and coatings. These innovative materials and coatings play a vital role in meeting and surpassing the stringent requirements of the aerospace sector. By harnessing the capabilities of cemented carbide materials and advanced coatings, the industry ensures that every component is crafted with utmost precision and uncompromising quality. This dedication to precision machining contributes to the overall success and reliability of aerospace technology.

 

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Factory

 

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Product Description

 

 

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SPECIFICATION

d1

L1

D

L

D1*3*D4*50L

1mm

3mm

4mm

50mm

D1.5*4.5*D4*50L

1.5mm

4.5mm

4mm

50mm

D2*6*D4*50L

2mm

6mm

4mm

50mm

D2.5*7.5*D4*50L

2.5mm

7.5mm

4mm

50mm

D3*9*D4*50L

3mm

9mm

4mm

50mm

D3.5*10*D4*50L

3.5mm

10mm

4mm

50mm

D4*12*D4*50L

4mm

12mm

4mm

50mm

D4*16*D4*75L

4mm

16mm

4mm

75mm

D4*20*D4*100L

4mm

20mm

4mm

100mm

D5*15*D5*50L

5mm

15mm

5mm

50mm

D5*20*D5*75L

5mm

20mm

5mm

75mm

D5*25*D5*100L

5mm

25mm

5mm

100mm

D6*18*D6*50L

6mm

18mm

6mm

50mm

D6*24*D6*75L

6mm

24mm

6mm

75mm

D6*30*D6*100L

6mm

30mm

6mm

100mm

D8*24*D8*60L

8mm

24mm

8mm

60mm

D8*30*D8*75L

8mm

30mm

8mm

75mm

D8*35*D8*100L

8mm

35mm

8mm

100mm

D10*30*D10*75L

10mm

30mm

10mm

75mm

D10*45*D10*100L

10mm

45mm

10mm

100mm

D12*35*D12*75L

12mm

35mm

12mm

75mm

D12*45*D12*100L

12mm

45mm

12mm

100mm

D14*45*D14*100L

14mm

45mm

14mm

100mm

D16*45*D16*100L

16mm

45mm

16mm

100mm

D18*45*D18*100L

18mm

45mm

18mm

100mm

D20*45*D20*100L

20mm

45mm

20mm

100mm

D6*45*D6*150L

6mm

45mm

6mm

150mm

D8*50*D8*150L

8mm

50mm

8mm

150mm

D10*60*D10*150L

10mm

60mm

10mm

150mm

D12*60*D12*150L

12mm

60mm

12mm

150mm

D14*70*D14*150L

14mm

70mm

14mm

150mm

D16*75*D16*150L

16mm

75mm

16mm

150mm

D18*75*D18*150L

18mm

75mm

18mm

150mm

D20*75*D20*150L

20mm

75mm

20mm

150mm

 

Tolerances

Flute Diameter

Flute Diameter Tolerance

Shank Diameter Tolerance

Φ1.0-Φ2.9

0~-0.02

H6

Φ3-Φ6

-0.01~-0.03

Φ6-Φ10

-0.01~-0.035

Φ10.0-Φ18.0

-0.01~-0.04

Φ18.0-Φ20.0

-0.015~-0.045

 

Application

Carbon Steel
Alloy Steel

Pre-harden steel

High-hardened

Stainless Steel

Copper Alloy

Aluminum Alloy

45HRC

50HRC

55HRC

60HRC

65HRC

 

 

 

Recommended Parameters

 

Material

Carbon Steel, Alloy Steel, S45C, FC, FCD, SCM, S50C, SKS...

Alloy Steel, Tool Steel SCR, SNCM, SKD11, SKD61.NAK80

Hard Steel, SKD11

Hardness

HRC30

HRC50

HRC60

Diameter

Cutting speed(VC) (mm-1)

Feed(F) (mm-min)

Cutting speed(VC) (mm-1)

Feed(F) (mm-min)

Cutting speed(VC) (mm-1)

Feed(F) (mm-min)

1mm

22000

400

18000

200

9000

140

1.5mm

12000

500

11000

280

5200

150

2mm

10000

550

10000

280

4600

170

3mm

9000

600

5500

310

3500

220

4mm

6000

750

5000

400

2200

220

5mm

4800

800

4000

400

1700

240

6mm

4500

820

3800

420

1600

300

8mm

3500

820

2800

420

1000

300

10mm

3000

820

1800

420

900

300

12mm

2000

820

1600

350

800

300

16mm

1500

650

1000

300

500

150

20mm

1200

650

900

300

400

150

 

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Raw Material List

 

Grade

ISO Code

Chemical Compositions(%)

Grain Size(um)

Physial Mechanical Properites(≥)

Coating

Wc

Co

Density(g/cm3)

Hardness (HRA)

T.R.S(N/mm2)

YG10X(50HRC)

K30-K40

89

10

0.8

14.43

91.5

2500

TISIN

UF12U(55HRC)

K40

87

12

0.6

14.15

92.3

3900

TISIN

AF501(60HRC)

K05-K10

89

10

0.4

14.1

92.8

3600

NANO BLACK

AF308(65HRC)

K05-K10

91

8

0.3

14

93.8

3800

NANO (BLUE)

 

Detailed Photos

 

 

4 Flutes ball nose milling cutter 4 Flutes ball nose Carbide Cutting tools 4 Flutes ball nose Carbide milling cutter
     
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Our Advantages

 

1. Strict contract auditing invloved all departments to assure the feasibility of each order.

2. Process design and validation before bulk production.

3. Strictly control on all raw and auxiliary materials, All raw materials reach the world advanced level.

4. On-site inspection to all processes, inspection record keep traceable for 3 years.

5. All inspectors are skilled with international certificates.

6. Regular training for inspection staff

 

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Packaging

 

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FAQ

 

1. Q: How do you arrange shipment?

A: By Sea/By Train/By Air or By Express,15-20days Against Deposit.

 

2. Q: What kinds of material you can produce?

A: The dominant material we cast is stainless steel, duplex stainless steel, carbon steel, ductile cast iron, aluminum, copper, bronze, brass, alloy metal, etc. etc.

 

3. Q: What is the delivery time of pattern, casting parts and machining finished parts?

A: In general, pattern-making time is 20-40 days base on the design of the parts, sample-making time is 20-30 days, and machining finished parts lead time is 40-60 days. The lead time will vary based one different design and weight of the parts, please contact us for details.

 

4. Q: How is your goods quality?

Our products received good response from our customers.

 

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