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DLC Coated End Mills

DLC Coated End Mills

Spotlight Exhibits Description Due to its DLC coating and excellent structural characteristics, the DLC Coated End Mills are extensively utilized in the machining of non-ferrous metal materials. Specifically designed for processing such materials, these cutting tools are composed of cemented...

Product Introduction

Spotlight Exhibits

 

Due to its DLC coating and excellent structural characteristics, the DLC Coated End Mills are extensively utilized in the machining of non-ferrous metal materials. Specifically designed for processing such materials, these cutting tools are composed of cemented carbide and possess a unique coating. The resulting features include exceptional hardness, a smooth surface, and minimal resistance. Moreover, this special coating provides outstanding lubrication performance. As a result, these end mills are increasingly finding application in industries like aerospace and automotive.

 

Features

The DLC Coated End Mills have gained massive popularity due to their exceptional performance in processing non-ferrous materials such as copper, aluminum, and copper alloys. With unique tool design and coating performance, it stands out as the ultimate choice for non-ferrous metal processing.

 

The tool boasts of a surface coated with DLC, an innovative technology that combines the unique properties of diamond and graphite. This results in superior hardness and low friction performance for the tool. The DLC coating facilitates a sharp edge, enhances cutting efficiency, and extends the lifespan of the tool by reducing friction during cutting. In summary, the DLC coating is a valuable addition to any tool as it improves its performance and durability.

 

As per your usage needs, we have a wide range of milling cutters available in different sizes and diameters. This ensures that you can find the perfect tool for various processing tasks, making it suitable for different application scenarios. We understand the importance of meeting your specific requirements, and that's why we offer a multi-specification selection that caters to your diverse milling needs.

 

With the use of a milling cutter, a sharp corner edge type can be achieved, which proves to be highly efficient in corner milling. This innovative technology also eliminates residue and burr issues that are common in traditional methods of corner cutting.

 

Application

  • In the field of automobile parts manufacturing, the DLC Coated End Mills take center stage in ensuring the efficient processing of different metal parts including engine parts and chassis parts. Their precision and reliability make them an indispensable tool in ensuring exceptional quality and performance in automotive components. With their exceptional cutting power, DLC Coated End Mills deliver superior results and help manufacturers meet the ever-increasing demands of the automotive industry. Whether for high-volume production runs or small-scale operations, these end mills are a must-have for automobile parts production.

  • The processing of non-ferrous metal materials is a prevalent practice in the electronic industry. To create shells and radiators for electronic components, milling cutters are often used.

  • When it comes to creating home decoration products, customized processing is often necessary for metal items. This can ensure precise cutting and a perfect fit for any home interior design idea. Whether you're creating decorative pieces for your living room or transforming the look of your bedroom, metal products can be customized to fit any need. With accurate cutting, these products can be seamlessly integrated into your home décor, adding a touch of elegance and style to any room. So, whether you're a homeowner or a business owner looking to enhance the beauty of your space, customized metal products can be an excellent choice.

 

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Factory

 

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Product Description

 

55-60HRC 2 Flute Square Carbide End Mill with Dlc Coating for Aluminum

 

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SPECIFICATION

d1

L1

D

L

D1*3*D4*50L

1mm

3mm

4mm

50mm

D1.5*4.5*D4*50L

1.5mm

4.5mm

4mm

50mm

D2*6*D4*50L

2mm

6mm

4mm

50mm

D2.5*7.5*D4*50L

2.5mm

7.5mm

4mm

50mm

D3*9*D4*50L

3mm

9mm

4mm

50mm

D3.5*10*D4*50L

3.5mm

10mm

4mm

50mm

D4*12*D4*50L

4mm

12mm

4mm

50mm

D4*16*D4*75L

4mm

16mm

4mm

75mm

D4*20*D4*100L

4mm

20mm

4mm

100mm

D5*15*D5*50L

5mm

15mm

5mm

50mm

D5*20*D5*75L

5mm

20mm

5mm

75mm

D5*25*D5*100L

5mm

25mm

5mm

100mm

D6*18*D6*50L

6mm

18mm

6mm

50mm

D6*24*D6*75L

6mm

24mm

6mm

75mm

D6*30*D6*100L

6mm

30mm

6mm

100mm

D8*24*D8*60L

8mm

24mm

8mm

60mm

D8*30*D8*75L

8mm

30mm

8mm

75mm

D8*35*D8*100L

8mm

35mm

8mm

100mm

D10*30*D10*75L

10mm

30mm

10mm

75mm

D10*45*D10*100L

10mm

45mm

10mm

100mm

D12*35*D12*75L

12mm

35mm

12mm

75mm

D12*45*D12*100L

12mm

45mm

12mm

100mm

D14*45*D14*100L

14mm

45mm

14mm

100mm

D16*45*D16*100L

16mm

45mm

16mm

100mm

D18*45*D18*100L

18mm

45mm

18mm

100mm

D20*45*D20*100L

20mm

45mm

20mm

100mm

D6*45*D6*150L

6mm

45mm

6mm

150mm

D8*50*D8*150L

8mm

50mm

8mm

150mm

D10*60*D10*150L

10mm

60mm

10mm

150mm

D12*60*D12*150L

12mm

60mm

12mm

150mm

D14*70*D14*150L

14mm

70mm

14mm

150mm

D16*75*D16*150L

16mm

75mm

16mm

150mm

D18*75*D18*150L

18mm

75mm

18mm

150mm

D20*75*D20*150L

20mm

75mm

20mm

150mm

 

Tolerances

Flute Diameter

Flute Diameter Tolerance

Shank Diameter Tolerance

Φ1.0-Φ2.9

0~-0.02

H6

Φ3-Φ6

-0.01~-0.03

Φ6-Φ10

-0.01~-0.035

Φ10.0-Φ18.0

-0.01~-0.04

Φ18.0-Φ20.0

-0.015~-0.045

 

Application

Carbon Steel
Alloy Steel

Pre-harden steel

High-hardened

Stainless Steel

Copper Alloy

Aluminum Alloy

45HRC

50HRC

55HRC

60HRC

65HRC

 

 

 

 

 

 

 

 

 

Recommended Parameters

 

Material

Carbon Steel, Alloy Steel, S45C, FC, FCD, SCM, S50C, SKS...

Alloy Steel, Tool Steel SCR, SNCM, SKD11, SKD61.NAK80

Hard Steel, SKD11

Hardness

HRC30

HRC50

HRC60

Diameter

Cutting speed(VC) (mm-1)

Feed(F) (mm-min)

Cutting speed(VC) (mm-1)

Feed(F) (mm-min)

Cutting speed(VC) (mm-1)

Feed(F) (mm-min)

1mm

22000

400

18000

200

9000

140

1.5mm

12000

500

11000

280

5200

150

2mm

10000

550

10000

280

4600

170

3mm

9000

600

5500

310

3500

220

4mm

6000

750

5000

400

2200

220

5mm

4800

800

4000

400

1700

240

6mm

4500

820

3800

420

1600

300

8mm

3500

820

2800

420

1000

300

10mm

3000

820

1800

420

900

300

12mm

2000

820

1600

350

800

300

16mm

1500

650

1000

300

500

150

20mm

1200

650

900

300

400

150

 

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Raw Material List

 

Grade

ISO Code

Chemical Compositions(%)

Grain Size(um)

Physial Mechanical Properites(≥)

Coating

Wc

Co

Density(g/cm3)

Hardness (HRA)

T.R.S(N/mm2)

YG10X(50HRC)

K30-K40

89

10

0.8

14.43

91.5

2500

TISIN

UF12U(55HRC)

K40

87

12

0.6

14.15

92.3

3900

TISIN

AF501(60HRC)

K05-K10

89

10

0.4

14.1

92.8

3600

NANO BLACK

AF308(65HRC)

K05-K10

91

8

0.3

14

93.8

3800

NANO (BLUE)

 

Detailed Photos

 

 

2 Flute DLC Coating 2F milling cutter 2 Flute DLC Coating 2F flat End Mill 2 Flute DLC Coating 2F flat cutter
     
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Our Advantages

 

1. Special cutting edge: The special cutting edge can increase the cutting ability. Tools and machines will last longer

2. Smooth and wide blade: Smooth and wide blade is easier to remove debris

3. Heat-resistant coating: with high heat-resistant HELICA coating, which can be used for high-speed processing

4. TiSIN coating: Any wear is easy to identify under the TiSIN coating

5. High-quality raw materials: the raw materials are tungsten carbide with high toughness and grain size

6. Surface polishing treatment: high polishing surface treatment, reduce friction coefficient, improve lathe efficiency, save more production time

 

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Packaging

 

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FAQ

 

1.Does free shipping is possible?

We don't offer free shipping service, but we will give you some discount if you buy large quantity products.

 

2.Can you send products to our Forwarder in China?

Yes, if you have forwarder in China, i will glad to send products to him/her.

 

3.Do you make OEM?

Yes, we do. We have laser machine, can laser your logo and sizes on the body of milling cutter, also can print labels.

 

4.How about the delivery time?

We normally will dispatch your order with in 5-10 working days depends on stock level, as soon as the order is shipped, we will list the tracking number on your order detail page, if there is any problem regarding to the shipping, please feel free to contact us.

 

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