(1) Dealing with workpiece materials that pose challenges is an everyday task. These materials can range from those that substitute metals to alloys that are notoriously difficult to machine. In fact, some of these materials have machinability values less than 1/4th of that of steel, making them extremely tricky to work with. Moreover, their price per pound can reach hundreds of dollars, adding an extra layer of complexity to the machining process.
As manufacturing technology advances, workpiece geometry is becoming more complex. This is especially true for thin-walled workpieces and aerospace components that have intricate shapes. Such workpieces require advanced machining techniques as traditional methods may not be able to achieve the required precision and accuracy. The increasing complexity of workpiece geometry challenges the manufacturing industry to continuously improve its capabilities and adapt to the changing demands of the market. To stay competitive, manufacturers need to incorporate advanced technologies and innovate to ensure that they can meet customer requirements and produce high-quality products.
The demand for turbines and heavy machinery parts, especially large-sized workpieces, has been on the rise. However, the production cost per piece for these workpieces is quite high, leading to increased demands for carbide milling. To meet these demands, it is essential to explore alternative methods that can effectively reduce costs without compromising the quality of the workpieces.
With the advancement of technology, the demand for specialized quality and performance has been on the rise. This can be observed in the growing need for machined parts with enhanced fatigue strength on their surfaces. As industries evolve, the requirements placed on these components become increasingly stringent. Manufacturers are now faced with the challenge of meeting these exacting standards to ensure optimal performance and longevity of their products. As a result, they are constantly exploring new techniques and materials to enhance the fatigue strength of machined parts, pushing the boundaries of what was previously deemed possible.
